![]() Journalism allows Erika’s penchant for telling human stories of conflict, struggle and joy. Erika’s covered military change of command and seen military affairs firsthand from the sea aboard a battleship, air from a MV-22 Osprey, and land including Pendleton’s International war games and San Clemente Island’s ordnance ranges. She’s won many awards including first place in news (2016) by the Orange County Press Club for her coverage of record numbers of whale entanglements off the California coast. She explores everything from coastal access, environmental issues and marine life to city government, animal welfare and quality of life. HMI will also allow for adjusting different parameters of the cutting program including control, monitor and history of cuts.Erika Ritchie reports on South Orange County coastal communities, military issues and Camp Pendleton for the OC Register. When the casting is changed from one model to another have to selecting proper controlling program through HMI. This machine has HMI with pre-programmed controlling programs for the different types of castings. ![]() The cycle time for this purticular job of Twin Cavity casting is 35 seconds. The fixture will then be moved to initial loading position. The servo drive will then position the fixture with casting between front vertical frames and runner will be cut. Once the component is loaded over the fixture, then fixture will clamp the casting and will be moved and locked to cutting position between the swing frames by servo drive and the risers will be cut-off. Orange castmaster Offline#With a perfect adherence with the safety requirements, loading / unloading of the component is being done offline (Over a fixture, outside the machine). In general every cutting frame is adjustable individually to accommodate different sizes and shapes of castings and setting can be done very quickly.Įvery frame has its own hydraulic blade tension mechanism, independent load / feed control rotary switches and separate blade speed control for infinitely variable speed variation. This particular machine is designed to cut Twin Cavity castings having two piston castings at a centre distance of between 150 -220 mm and diameter between 70-130 mm. The simultaneous movement of the arms makes it possible to cut-off R&R in two cuts which saves time. Two Arms are designated to simultaneously cut the two Risers and the other are designated to cut Runners from both sides. Machine uses PE-TRA’s trusted ARM design and have 4 ARM construction with 500 mm diameter wheels. The CastMaster 4x4 is specifically designed to cut Rr&Ri of Twin Cavity Castings in single setup using band saw blades. Provisions for robotic load/unload functions have been made for fully automatic production. Orange castmaster full#Considering large numbers of R&R cutting in a medium to large scale aluminum foundry special care had been taken to assure high productivity, high reliability, 24/7 operation with low energy consumption, long blade life, lowest coolant costs and no hydraulic oil overheating alongside with full CE conformance. Orange castmaster manual#Also, manpower requirement for cutting is significant as machines are mostly semi automatic and operation is completely manual requiring one operator per machine. ![]() In many cases, productivity is compromised and safety is at stake while space utilized by the conventional R&R cutting solutions is huge. ![]() Traditionally, R&R are being cut either manually on vertical band saw machines or with custom made special purpose machines. Aluminium Runner and Riser Cutting Machine forĬastMaster is an ultimate result of PE-TRA’s Engineers innovation in Aluminum Runner & Riser cutting, which cuts with ease and most importantly ‘WITH DUE SAFETY’, as required by CE norms.Īs the name suggests, this machine is designed to cut Aluminum casting Runner &Risers (R&R). ![]()
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